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      SECOPOINT

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      发表于 2004-9-26 09:24:00 | 显示全部楼层 |阅读模式
      为切削刀具节约大量成本
         为了帮助客户获得更高的生产率、节约成本与改进工艺,山高刀具在亚太地区推出新一代基于网络的针对现场使用的发货技术。
         传统的刀具仓库正走向没落。制造商正在努力保持其竞争力,降低成本并应用精益生产原理,将高成本、高使用率与关键任务的切削刀具及附件迅速地交给车间里需要它们的机床操作工人。
          成功地实施针对现场使用的发货需要新的控制水平。没有控制,刀具使用上升、缺货情况上升,而且工艺标准需要让步。就像许多管理水平最好的制造商发现的那样,答案就是对关键刀具及其供应使用受控制的自动化的针对现场使用的发货系统。这些系统通常被称作“刀具自动售货机”或“自动化刀具分配机”,它们正在帮助全球的制造公司进行:
      · 获取针对现场使用的库存的控制
      · 降低成本达10-15%或更多
      · 消除浪费及误用刀具
      · 降低库存水平多达 50%
      · 订货自动化
      · 100%与工艺及质量标准一致
      · 100%允许对使用的每件刀具作跟踪与成本分配
         针对现场使用的发货技术的最新创新就是SmartDrawer。在车间里的刀具与供应的自动化与控制从来没有变得如此的柔性、通用性与低成本。 SmartDrawer技术可应用到工厂里新的工具柜或对现有工具柜进行翻新。电子控制的顶盖为存放在工具柜里的每个物品提供独立的空间。各种各样的盖板配置的范围能覆盖从2个到28个顶盖的应用。
         通过他们的身份条码或者通过在被称做“SupplyLink”的触摸屏界面上输入他们的代码,操作者就能访问装备SmartDrawer的工具柜。这种交易与使用ATM取款机非常相似。每个操作者拥有一个提供访问预设货品清单的“帐户”。该系统还提示操作者输入诸如工序号、成本中心、工作单元或机床编号等工艺参数,这些参数可在通过网络提供的报告里用于分析使用模式。根据生产环境的情况,最多可对5个配置代码进行预定义。物品在绝对控制模式或逐行控制模式下对 Smart Drawer 执行发货或归还。   
         SmartDrawer由针对现场使用的自动化技术的全球领导者美国SupplyPro公司生产,并且在全球范围内通过山高刀具供应。山高提供许多购买的灵活方案。山高还获得了为SupplyPro系统提供全球技术支持的认证。
         山高与SupplyPro可提供的另一种产品是SupplyBay Plus,它 是一种强壮的工业级自动售货系统。象SmartDrawer那样,SupplyBay的通用性强,并且针对诸如切削刀具及附件提供完美的供货。 所有从SupplyBay提供的产品按绝对控制模式运行。
         SmartDrawer与SupplyBay均由SupplyPort提供支持,SupplyPort是SupplyPro基于万维网的功能强大的数据管理引擎。 SupplyPort收集与处理交易数据、控制库存水平与管理自动补充订货。山高刀具维护自动化电子订货通路,接受这些订单从而为使用SmartDrawer与SupplyBay Plus的客户提供无缝再订货服务。
         通过任何PC、笔记本电脑或其它诸如PDA或移动电话之类的具有网页浏览功能的设备,均可获得精确及时的报告。当库存降到某一预定义水平之下、使用模式改变或其它关键事件发生时,可自动发送告警信息。
         在过去的五年里,通过实施SupplyPro的针对现场使用的自动化供货系统,山高刀具已经帮助其全球范围内的客户获得戏剧性的成本节约、成本控制与生产率的提高。在使用SupplyBay与SmartDrawer技术的山高客户中间,有新加坡航空制造公司、Messier-Dowty公司、Rolls Royce公司、 Dana集团公司与John Deere公司。
      [此贴子已经被作者于2004-9-26 9:27:22编辑过]

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       楼主| 发表于 2004-9-27 08:59:00 | 显示全部楼层

      original script

      Point-Of-Use Automation and Control.
      Big Cost-Savings for Cutting Tools
      To help its customers achieve ever-greater productivity, cost-savings and process improvement, Seco Tools launches Asia-Pacific roll out of the next generation of Web-Based Point-Of-Use Dispensing Technology.

      The traditional tool room is going the way of the dinosaur. Manufacturers driving hard to remain competitive, reduce costs and apply Lean Manufacturing principles are rapidly moving high-cost, high-use and mission-critical cutting tools and cutting tool accessories out onto the shop floor-close to the machine operators who need them.
      Successfully implementing Point-Of-Use distribution requires new levels of control. Without control, tool usage goes up, stock-outs increase and process standards become compromised. The answer, as many best-in-class manufacturers have discovered, is to put the critical tools and supplies in controlled, automated Point-Of-Use dispensing systems. Often called, "Tool Vending Machines" or "Automatic Tool Dispensers", these systems are helping manufacturing companies around the world t
      · Gain control of Point-Of-Use Inventories
      · Reduce Tool Costs by 10-15% or more
      · Eliminate waste and mis-used tools
      · Reduce inventory levels by as much as 50%
      · Automate reordering
      · Achieve 100% compliance with process and quality standards
      · Allow for 100% trace and cost allocation of every cutting tool used
      The latest innovation in Point-Of-Use dispensing technology is the SmartDrawer™. Automation and control for the distribution of tools and supplies on the shop floor has never been available in such a flexible, versatile and low-cost solution. SmartDrawer technology can be added to new shop floor cabinets or retrofitted to existing cabinets. Electronically controlled lids create individual compartments for each item stored in the cabinet. A variety of cover configurations are available ranging from two to twenty-eight lids per cover.
      Operators access a SmartDrawer-equipped cabinet using their ID badges or by entering their code on the touch screen interface which is called a "SupplyLink". The transaction is very much like using an ATM cash machine. Each operator has an "account" that provides access to a pre-determined list of items. Limits can be set for quantities available to particular operators. The system also prompts workers to enter process data such as job numbers, cost centers, work cells or machine numbers which can then be used to analyze usage patterns in reports available over web. Up to five of these allocation codes can be predefined according to the manufacturing environment. Items can be dispensed or returned to the SmartDrawer in Absolute Control® mode or Line-Item Control mode
                                                                                                              
      SmartDrawer is manufactured by US-based SupplyPro, Inc., the global leader in Point-Of Use automation technology, and is available worldwide through Seco Tools. Seco offers a number of flexible programs to acquire SmartDrawer. Seco is also certified to provide global support for SupplyPro systems.
      Another option available from SupplyPro and Seco is the SupplyBay Plus, a rugged, industrial-grade vending system. Like the SmartDrawer, SupplyBay is versatile and is designed to provide faultless dispensing of items such as cutting tools and cutting tool accessories. All items are dispensed from SupplyBay in Absolute Control® mode.
      SmartDrawer and SupplyBay are powered by the SupplyPort, SupplyPro's robust web-based data management engine. The SupplyPort collects and processes transaction data, controls inventory levels and manages automatic replenishment orders. Seco Tools maintains an automated electronic order gateway to receive these orders thus providing a seamless reordering service for its customers who use the SmartDrawer and SupplyBay Plus.
      Accurate, timely reports are available from any PC, laptop or other browser-enabled device such as a PDA or mobile phone. Automated alerts can be sent when stock falls below a pre-defined level, usage patterns change or when other critical events occur.
      Over the past five years, Seco Tools has helped its customers world wide to achieve dramatic cost-savings, cost control and productivity improvements by implementing SupplyPro automated Point-Of-Use dispensing systems. Among Seco customers now using SupplyBay and SmartDrawer technologies are Singapore Aerospace Manufacturing, Messier-Dowty, Rolls Royce, Dana Corporation and John Deere.
       楼主| 发表于 2004-9-28 04:37:00 | 显示全部楼层

      gallery

      Please click on the thumbnails below to view a higher resolution picture:
      Secopoint Supplybay:






      Vending in
      process
      (111k)SupplyBay
      inside 1
      (140k)Supplybay
      inside 2
      (81k)Supplybay
      front view
      (63k)

      Secopoint SmartDrawer:








      SmartDrawer
      front view
      (50k)SmartDrawer
      16 pocket station
      (182k)SmartDrawer
      28 pocket station
      (182k)






      [此贴子已经被作者于2004-9-28 4:41:40编辑过]

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