见到大家很少在讨论模具的加工,不知道有多少人用PROE/NC在做手板模型的加工,我初次涉足手板,请高手指点一二!
问题:
1。对塑料加工来说,刀速S和进给F应该设置为多少为宜。
2。正反面加工时因为塑料壁厚的问题,容易烧坏和变形,怎么样的加工顺序(包括装夹问题)会好一点。
先发个一般的产品,大家讨论讨论,给我指点一下,也好填补这一片空白。
塑料:ABS
要求:里外都要加工,精度要求不高,有正负0.2就足够了。
<img src="attachments/dvbbs/2004-3/2004361053163887.jpg" border="0" onload="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onmouseover="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.style.cursor=\'hand\'; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onclick="if(!this.resized) {return true;} else {window.open(\'attachments/dvbbs/2004-3/2004361053163887.jpg\');}" onmousewheel="return imgzoom(this);" alt="" />
我做的过程如下,希望大家提意见。
第一步:先加工里面的。开粗,用T10R2,余量0。2
<img src="attachments/dvbbs/2004-3/200436112212556.jpg" border="0" onload="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onmouseover="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.style.cursor=\'hand\'; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onclick="if(!this.resized) {return true;} else {window.open(\'attachments/dvbbs/2004-3/200436112212556.jpg\');}" onmousewheel="return imgzoom(this);" alt="" />
第二步:光刀,用T2R0,不留余量。<img src="attachments/dvbbs/2004-3/2004361132094459.jpg" border="0" onload="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onmouseover="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.style.cursor=\'hand\'; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onclick="if(!this.resized) {return true;} else {window.open(\'attachments/dvbbs/2004-3/2004361132094459.jpg\');}" onmousewheel="return imgzoom(this);" alt="" />
光刀时我用surface mill,走了很多空刀,没有经验,请大家指教。
第三步:把毛坯反过来,用胶水粘住底面,加工零件外表面,先留5MM固定位置以后再锣掉。
<img src="attachments/dvbbs/2004-3/2004361144273887.jpg" border="0" onload="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onmouseover="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.style.cursor=\'hand\'; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onclick="if(!this.resized) {return true;} else {window.open(\'attachments/dvbbs/2004-3/2004361144273887.jpg\');}" onmousewheel="return imgzoom(this);" alt="" />
最后一步,把剩下的5MM沿边锣掉,零件自动掉落。
<img src="attachments/dvbbs/2004-3/2004361153979964.jpg" border="0" onload="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onmouseover="if(this.width>screen.width*0.7) {this.resized=true; this.width=screen.width*0.7; this.style.cursor=\'hand\'; this.alt=\'Click here to open new window\nCTRL+Mouse wheel to zoom in/out\';}" onclick="if(!this.resized) {return true;} else {window.open(\'attachments/dvbbs/2004-3/2004361153979964.jpg\');}" onmousewheel="return imgzoom(this);" alt="" />
我这样的加工工艺有没有问题呢?
[此贴子已经被作者于2004-3-6 11:06:44编辑过]
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